viernes, 30 de noviembre de 2007

Making a Small Batch Using Waste Vegetable Oil

Waste or old oil is more acidic than new oil, since free fatty acids form in oil with use. Because of the high content of free fatty acids, more sodium hydroxide catalyst is required for making biodiesel from waste oil than from new oil. As described below, when using waste oil, you will need to perform a titration to determine how much additional catalyst is needed.

While some resources recommend making multiple small batches of biodiesel, varying the quantity of sodium hydroxide until the reaction works, titration is simple enough that, overall, it will save you time and materials. Different titration methods are presented in various references. One simple method is presented below, using a chemical indicator called phenol red. This titration method should give you an accurate indication of the additional amount of sodium hydroxide needed to neutralize the free fatty acids in the waste vegetable oil. Other titration methods are similar except for the method used to determine when a solution that you prepare changes from an acid to a base.

How to do a titration

Materials

One bottle of isopropyl alcohol. (In the U.S., Iso-HEET® Premium Fuel System Dryer & Antifreeze, 12 fl. oz., in the red bottle, is available at auto parts stores and is about 100% isopropyl alcohol. Isopropyl alcohol is also available at pharmacies.

One bottle of phenol red from the hot tub store.

One liter of 0.1% sodium hydroxide in distilled water—which is another way of saying 1 gram sodium hydroxide (lye) dissolved in 1 liter of distilled water.

Since you might not have particularly accurate scales, one way of achieving this is to measure out 10 grams of lye and dissolve it into 1 liter of distilled water. Now take 100 milliliters of this water and mix it with 900 milliliters distilled water. You now have pretty close to the 1 gram of lye in 1 liter of distilled water. You can also go to your local pharmacist or high school science department and ask them to do the measuring for you.

Equipment

One one-cup jelly jar.

Two glass 1 milliliter eyedroppers with graduations marked on the side. Note that you will use one for oil, one for the lye-water mixture. Always use the same eyedropper for the same chemical; do not mix them up.

The procedure

  1. Pour 10 milliliters of room-temperature isopropyl alcohol into the one-cup jelly jar.
  2. Add 2 or 3 drops of phenol red to the alcohol.
  3. Using one of the eyedroppers, slowly, drop by drop, add the 0.1% lye solution until the alcohol just starts to turn red. Stir the alcohol while dropping in the 0.1% lye solution.
  4. Using the other eyedropper, add exactly 1 milliliter of the oil to be titrated.
  5. Now, filling the eyedropper with exactly 1 milliliter of 0.1% lye solution, start dripping this solution into the medicine measure while stirring.
  6. Keep track of how many milliliters of 0.1% lye solution are needed for the liquid to turn and stay red.

The number of milliliters of 0.1% lye solution needed is equal to the number of extra grams of pure sodium hydroxide catalyst needed to produce the proper reactions to make biodiesel. For example, if it takes 3 milliliters of 0.1% lye solution to turn the oil and isopropyl alcohol solution to a base, you will need to add 3 grams of sodium hydroxide to the 3.5 grams for new oil, or 6.5 grams total per liter of waste oil.

Once you have determined how much sodium hydroxide you need by titration, make a small batch of biodiesel in the same way you made it with new oil, but use the total amount (new oil plus titration result) of sodium hydroxide.

One thing you may notice in your small batch is more than two layers. A white layer between the biodiesel and the glycerol is soap, and it will be present if there is any water in the waste vegetable oil or the other reactants you started with. Warming the oil will cause the water to sink to the bottom of the container, and the oil can be poured or pumped off of the top. After warming the oil, allow it to cool below 130°F, and pump the oil into another bucket. Filter the warm oil through a filter paper. A paper coffee filter, a funnel, and patience will work for small batches.

If there is a layer of unreacted vegetable oil, you didn't use enough lye. You might make a gel soap if you use too much lye. Study the Resources for clues to what went wrong and how to remedy it. You can heat the oil to help get rid of the water before reaction with the methanol. It is best to heat the oil to a fairly low temperature (200°F) and hold it there, rather than heating it to a high temperature; it takes less energy and makes fewer free fatty acids (FFAs).

If you have a good separation between the layers of biodiesel on top and glycerol on the bottom, pump the biodiesel off of the top into another container, being careful not to bring any glycerol or visible soap along with it.

Quality Testing

Soap, methanol, and lye will still be suspended in your biodiesel. You can test for these because they are chemical bases. The pH of unwashed biodiesel will be above 8, and you want your finished fuel to be pH 7, neutral. If the pH is high, you can use less lye. If you shake up some of the biodiesel with water and it won't settle out, you have soap and other impurities in the biodiesel.

Making a Small Batch Using New Vegetable Oil

Equipment

There are several suppliers of biodiesel kits (see Resources). Before purchasing any kit, research the kits carefully, and be comfortable with making small batches. Some farmers will already have all of the equipment. For safety, a completely closed system is best. There are several how-to references available for making a closed-system biodiesel reactor. This publication describes a simple open-system method to be used by a responsible adult with proper safety equipment.

To make a small batch of biodiesel from new oil, you will need the following.

A blender with a glass jar. (These are available at second-hand stores for a few dollars) or a glass jar with a tight fitting lid to use to shake the reactants. Note: After using the blender or jar to make biodiesel, do not use it for any food preparation. Also note that the biodiesel will dissolve any natural rubber. The seals that come with the second-hand blender will probably not last too long. You can cut new seals out of Teflon sheeting available from auto parts stores.

  • A scale that can weigh 0 to 50 grams to the nearest 0.1 gram.
  • One quart jar.
  • One-cup liquid measuring cup (glass or plastic compatible with methanol).
  • A hand pump. (Inexpensive pumps are available at cleaning supply stores.)
  • Vegetable oil.
  • Methanol.
  • Sodium hydroxide (lye).

Method

Have all the materials warm, room temperature at the coolest, 130°F at the warmest. Put on the respirator, goggles, and gloves (See Hazards! box). Place 1 fluid cup of methanol in the blender. Measure out 3.5 grams of sodium hydroxide from a new container and place it in the methanol in the blender. Put the top on the blender and blend on low speed for about five minutes. Shut off the blender. The mixture in the blender is now sodium methoxide, a strong base. Avoid getting this on anything, especially yourself.

Measure one quart of new vegetable oil and pour it into the sodium methoxide in the blender. Put the lid on (you may now take off the respirator, gloves, and goggles) and blend at low speed for a half hour. Let the mixture settle at room temperature for at least eight hours. The mixture is now composed of light-colored methyl esters (biodiesel) floating on top of heavier, darker glycerol. Using the hand pump, pump the light biodiesel off of the glycerol.

The resulting biodiesel can be used in oil-fired heating equipment or some oil lamps. Some people use biodiesel at this stage in diesel engines; I recommend washing the biodiesel (see Washing Biodiesel, below). The glycerol can be used to make soap, or it can be poured into a pan, left to dry-out for a week or so, and then put into a compost bin. Glycerol can also be burned as a fuel; see Glycerin Uses in the Resources section.

If you were not successful, make sure you follow the recipe exactly, and try again. Unsuccessful batches can show up in a variety of ways, but if you are using new oil, a batch can fail because you didn't use almost pure methanol, you used old sodium hydroxide, you did not mix the solutions long enough, or the temperature was too low. If you do not have two distinct layers in the blender, you probably did not use enough sodium hydroxide. If you have a solid white material in the blender, this is soap. Study the How-To Resources for help in figuring out what went wrong and how an unsuccessful batch may be remedied. Get comfortable making small batches before moving up to a larger batch.

Resurces

Books

Note: Unless noted, none of the biodiesel resources cited below are affiliated with NCAT and may not be associated with any other resource cited.

Biodiesel Homebrew Guide: Everything you need to know to make quality alternative diesel fuel out of waste restaurant fryer oil. Version 9—May 8, 2004. By Maria "Mark" Alovert.

For sale on-line from http://localb100.com/book.html

Small-scale Oilseed Processing. ATTRA Publication. 2001. By Janet Bachmann. National Center for Appropriate Technology, Fayetteville, AR. 21 p.

Get a free printed copy by calling 1-800-346-9140, or download from the ATTRA Web site: HTML www.attra.org/attra-pub/oilseed.html PDF www.attra.org/attra-pub/PDF/oilseed.pdf

Biodiesel Development: New Markets for Conventional and Genetically Modified Agricultural Products. 1998. By James Duffield, Hosein Shapouri, Michael Graboski, Robert McCormick, and Richard Wilson. United States Department of Agriculture Economic Research Service, Washington, DC. 31 p.

Available for download free of charge from www.ers.usda.gov/publications/aer770/ or by phone at 1-800-999-6779 (Stock Number: ERSAER770) for $25.50 + handling.

From the Fryer to the Fuel Tank: The Complete Guide to Using Vegetable Oil as an Alternative Fuel. By Joshua Tickell. Tickell Energy Consulting (TEC), PMB 223, 1350 Mahan Dr. E-4, Tallahassee, FL 32308.

Available on-line in hard copy or as an e-book on CD.
www.biodieselamerica.org/from_fryer_to_fuel_tank
or www.Veggievan.org

Web-Based How-To Resources

www.mississippi.org/programs/energy/Biodiesel%20Study/Eng_AspectsCh1.pdf
A general introduction to biodiesel and making biodiesel. Read this first.

www.journeytoforever.org/biodiesel_make.html#start
Journey to Forever is a small NGO (Non-Government Organization) based in Japan and involved in Third World rural development work. There is also a lot of information about other appropriate technologies on the Journey to Forever Web site.

www.journeytoforever.org/biodiesel_mike.html
Located on the Journey to Forever Web site, Mike Pelly's biodiesel recipe is widely accepted as being a good method for making biodiesel.

www.woodgas.com/biodiesel.htm
A good description of how to make small batches of biodiesel–for demonstrations.

www.kenneke.com/~jon/Kenneke76.pdf
Another description of how to make biodiesel.

www.biodieselgear.com/documentation/index.htm
A good resource list for people interested in making biodiesel.

www.biodieselgear.com/documentation/MistWashingBiodiesel.pdf
About mist washing biodiesel.

Other Processes (High Free-Fatty-Acid Conversion)

www.journeytoforever.org/biodiesel_aleksnew.html
This is a description of a different process to make biodiesel.

http://biodiesel.infopop.cc/eve/ubb.x?a=tpc&s=447609751
&f=629605551&m=519609261

This is a similar acid/base process described on an Internet discussion group web site.

Internet Discussion Groups

(Joining these groups can be helpful for problem diagnoses.)

http://groups.yahoo.com/group/biodiesel

http://groups.yahoo.com/group/biodieselbasics

http://wwia.org/sgroup/biofuel/

The Biofuel mailing list is for anyone who is making or has an interest in making biofuels. All aspects of biofuels use are covered. On-farm energy is often discussed.

Web Resources

National Biodiesel Board
www.biodiesel.org

DOE Alternative Fuels Data Center
www.afdc.doe.gov/altfuel/biodiesel.html

University of Idaho
www.uidaho.edu/bae/biodiesel/

DOE Office of Transportation Technologies
www.ott.doe.gov/

DOE Energy Efficiency and Renewable Energy Network
www.eere.energy.gov/RE/bio_fuels.html

Veggie Van Home Page
www.veggievan.org/biodiesel/

Berkeley Biodiesel Collective
http://bapd.org/gbeeve-1.html

Pacific Biodiesel, Inc.
www.biodiesel.com

Sustainable Solutions Caravan
www.veggiecaravan.com/

National Biodiesel Board
www.biodiesel.org

Government Agencies with Biofuels Information

Oak Ridge National Laboratories
www.esd.ornl.gov/bfdp

National Renewable Energy Laboratory
www.afdc.nrel.gov

Department of Energy
www.eere.energy.gov/redirects/eren.html
or www.eere.energy.gov/biomass/renewable_diesel.html

Chemistry of Biodiesel Resources
http://koal2.cop.fi/leonardo/

An interesting page about vegetable oil transesterification and other vegetable oil chemistry.

Standards and Testing, Chemical Composition of Biodiesel

National Standards for Biodiesel
www.journeytoforever.org/biodiesel_yield2.html#biodstds

Biodiesel Chemical Properties
www.chanco.unima.mw/physics/biodieselanaly.html

ASTM Standards
www.astm.org/cgi-bin/SoftCart.exe/NEWSITE_JAVASCRIPT/
index.shtml?L+mystore+gqer6270+1109202595

Cetane Number Testing of Biodiesel
www.biodiesel.org/resources/reportsdatabase/reports/gen/19960901_gen-187.pdf

Methanol Composition and MSDS
www.bu.edu/es/labsafety/ESMSDSs/MSMethanol.html

Glycerine Uses
www.journeytoforever.org/biodiesel_glycerin.html

Research Sites and Papers

www.me.iastate.edu/biodiesel/

www.uidaho.edu/bae/biodiesel/

Other general information

www.allpar.com/ed/biodiesel.html

www.veggieavenger.com

Using Vegetable Oils for Fuel

Using vegetable oil in diesel engines
www.oilpress.com/drive_your_diesel.htm

Using vegetable oil in diesel engines
www.rerorust.de/

Using vegetable oil in diesel engines, conversion kits
www.biofuels.ca/

Conversion Kits
www.greasel.com/
www.greasecar.com/

Economic Feasibility of Producing Biodiesel in Tennessee
http://beag.ag.utk.edu/summary/biodiesel.pdf

Reclaiming Methanol

http://home.swbell.net/scrof/Biod_Proc.html
www.journeytoforever.org/biodiesel_processor2.html
www.journeytoforever.org/biodiesel_processor8.html#press

Respirator Selection

www.cdc.gov/niosh/npg/npgd0397.html

Soap Making Using Biodiesel Waste

www.journeytoforever.org/biodiesel_glycerin.html#soap

Biodiesel as a Home Heating Fuel
www.biodiesel.org/markets/hom/default.asp

Introduction

Biodiesel is an alternative to petroleum diesel. It is called biodiesel because it is made from mostly biodegradable materials and can be used as fuel in diesel engines. It can also be used in boilers or furnaces designed to use heating oils or in oil-fueled lighting equipment. It can be used neat (100% biodiesel), or it can be blended with petroleum diesel.

The purpose of this publication is to describe how biodiesel can be made by an individual to provide fuel for diesel machinery on a farm or ranch. Please note that biodiesel used on public roads is subject to federal, state, and local taxes, just as is petroleum diesel. There are several processes that can be used to make biodiesel; this publication will describe one simple process. For information about other processes and other research done on biodiesel, see the Resources section. Note that there are a number of resources describing closed biodiesel processors, including how to make them at a low cost. A closed system processor mitigates some of the safety issues and can save money by reclaiming methanol, an expensive component of biodiesel.

Biodiesel can be made in any quantity, from a cup or so up to many gallons. The process described here is a batch process. Steady flow processes are more appropriate for biodiesel manufacturing plants than for the individual farmer or rancher. Since it is better to make small mistakes than big mistakes, I encourage people interested in making biodiesel to start with small batches and gradually work up to making larger batches.